Structure complaints and recalls from NHTSA
Summary
The 2004 Ford F-150 has 71 NHTSA structure complaints and 0 structure-related recalls.
71
Complaints
0
Recalls
3
Injuries Reported
Data source: National Highway Traffic Safety Administration (NHTSA) · Last updated April 9, 2026
| Date ↓ | Component | Summary |
|---|---|---|
| Apr 20, 2022 | STRUCTURE | The truck has had a complete body frame failure. The entire frame is rusted through with large holes... |
| Nov 1, 2020 | STRUCTURE | TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT WHILE THE VEHICLE WAS AT AN INDEPEND... |
| Apr 20, 2020 | STRUCTURE | THE FRAME IS ROTTED COMPLETELY. IT IS A SAFETY ISSUE THAT WHEN DISCOVERED AND SEARCHED SEEMS TO A HU... |
| Mar 2, 2020 | STRUCTURE | TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED WHILE ROUTINE MAINTENANCE WAS BEING PERFO... |
| Dec 3, 2019 | STRUCTURE | 2004 F150 FX4. CONSUMER WRITES IN REGARDS TO DAMAGED FRAME. *LD *JS |
| Nov 20, 2019 | STRUCTURE | THIS VEHICLE IS OTHERWISE IN GOOD CONDITION WITH VERY LITTLE BODY RUST LIMITED TO THE BACK CORNER OF... |
| Jul 28, 2019 | STRUCTURE | TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE THE VEHICLE WAS UNDERGOING ROUTINE MAINTENANCE, THE IN... |
| Jun 1, 2019 | STRUCTURE | The underbody frame is 95% rusted out, this vehicle is available for inspection upon request. I cou... |
| Feb 27, 2019 | STRUCTURE | TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE THE VEHICLE WAS BEING SERVICED AT JIM TRENARY FORD (LO... |
| Oct 30, 2018 | STRUCTURE | THE MAIN FRAME RAILS( THAT RUN FROM FRONT BACK) HAVE AN EXTRA CLADDING THAT IS WELDED TO THE MAIN FR... |
| Sep 1, 2018 | STRUCTURE | SAME DEAL AS EVERY OTHER MEMO I READ. MAJOR HIGHLIGHTING POINTS: - PREMATURE FRAME CORROSION AND RU... |
| Jul 31, 2018 | STRUCTURE | THE TRUCK WAS TAKEN INTO MECHANIC. THE MECHANIC PUT IT UP, AND SAW THAT ENTIRE FRAME WAS RUSTED. IT ... |
| Jun 24, 2018 | STRUCTURE | TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT LOOKED UNDERNEATH THE VEHICLE AND NOTICED THAT T... |
| May 15, 2018 | STRUCTURE | TL* THE CONTACT OWNS A 2004 FORD F-150. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR REPAIRS... |
| Dec 1, 2017 | STRUCTURE | MY TRUCKS FRAME HAS RUSTED OUT FROM THE CAB CORNERS TO THE REAR PART OF THE FRAME RAILS. FORD MOTOR ... |
| Oct 30, 2017 | STRUCTURE,UNKNOWN OR OTHER | THE FRAME ON MY TRUCK HAS SPLIT IN HALF ALWAYS BEEN TAKEN CARE OF. IVE HAD IT FOR 6 YEARS AND IT BEE... |
| Oct 12, 2017 | STRUCTURE | BROUGHT MY 2004 F150 XLT TO HAVE SOME SERVICE WORK DONE, THE TRUCK NEEDED A MUFFLER AND A NEW FRONT... |
| Jun 7, 2017 | STRUCTURE | I HAVE A 2004 FORD F-150 XL EXTENDED CAB PICK UP WITH 140,000 MILES. I RECENTLY PURCHASED NEW TIRES... |
| Apr 28, 2017 | STRUCTURE | TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE PERFORMING ROUTINE MAINTENANCE ON THE VEHICLE, THE CON... |
| Dec 1, 2016 | STRUCTURE | TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE REAR DRIVER SIDE FRAME OF THE VE... |