Fuel System complaints and recalls from NHTSA
Summary
The 2004 Ford F-150 has 38 NHTSA fuel system complaints and 4 fuel system-related recalls.
38
Complaints
4
Recalls
0
Injuries Reported
Data source: National Highway Traffic Safety Administration (NHTSA) · Last updated April 9, 2026
11V385000
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8...
06E056000
FUEL SYSTEM, GASOLINE
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE L...
04V200000
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF...
04V443000
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALV...
| Date ↓ | Component | Summary |
|---|---|---|
| May 1, 2014 | FUEL SYSTEM, GASOLINE | FUEL SYSTEM PROBLEM. |
| Feb 20, 2014 | FUEL SYSTEM, GASOLINE | WHILE DRIVING NORMALLY AT 55 MPH I DROVE THROUGH A SMALL PUDDLE OF WATER AND NEXT THING I KNOW THE T... |
| Jan 8, 2014 | FUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM | FUEL PUMP DRIVER MODULE, BACK SIDE OF MODULE CORRODED AWAY EXPOSING CIRCUIT BOARD CAUSING THE FUEL P... |
| Sep 30, 2012 | FUEL SYSTEM, GASOLINE | TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT THE VEHICLE MADE A NOISE WHEN DRIVING... |
| Jan 24, 2012 | FUEL SYSTEM, GASOLINE | TL* THE CONTACT OWNS A 2004 FORD F-150 EXTENDED CAB. THE CONTACT STATED AFTER CLEANING THE VEHICLE, ... |
| Oct 3, 2011 | FUEL SYSTEM, GASOLINE | TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT WHILE DRIVING 25 MPH, THE VEHICLE STA... |
| Jul 20, 2011 | FUEL SYSTEM, GASOLINE,ENGINE | AS I TURNED RIGHT INTO A SIDE STREET ENGINE STALLED. I HAD VERY LITTLE CONTROL OF VEHICLE BUT MANAGE... |
| Jul 13, 2011 | FUEL SYSTEM, GASOLINE | TL* THE CONTACT OWNS 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WOULD NOT START. THE VEHIC... |
| Jun 6, 2011 | FUEL SYSTEM, GASOLINE,EQUIPMENT | 2004 FORD F150. I HAVE ALREADY FILED A COMPLAINT. THE CONSUMER STATED WHEN HE ARRIVED AT THE DEALER... |
| May 1, 2011 | FUEL SYSTEM, GASOLINE | TL-THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THE VEHICLE WOULD NOT START. THE VEHICLE W... |
| Apr 23, 2011 | FUEL SYSTEM, GASOLINE,UNKNOWN OR OTHER | I WENT TO START THE VEHICLE, HAND SLIPPED OFF OF THE KEY, THE VEHICLE WOULD CRANK BUT NOT TURN OVER.... |
| Mar 24, 2011 | FUEL SYSTEM, GASOLINE | TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT THERE WAS AN OVERPOWERING FUEL ODOR F... |
| Mar 18, 2011 | FUEL SYSTEM, GASOLINE | MY 2004 FORD F-150 DIED IN THE EXIT TO A LOCAL PLAZA BLOCKING TRAFFIC FROM EXITING. AFTER ABOUT A HA... |
| Nov 2, 2010 | FUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM | DRIVING AT 50 MPH MY TRUCK DIES. TOW TO A FORD DEALERSHIP (THOMAS FORD, BEVERLY MA.). DIAGNOSTICS SH... |
| Oct 31, 2010 | FUEL SYSTEM, GASOLINE | TL*THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING 35 MPH, THE CONTACT NOTICED A STRONG FUEL ODOR ... |
| Jul 26, 2010 | FUEL SYSTEM, GASOLINE | TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED WHILE PARKING THE VEHICLE, HE NOTICED AN E... |
| Jun 19, 2010 | FUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM | 2004, 4.6 FORD EXPLORER PICKUP SPARK PLUGS BREAK OFF, CAN'T GET THEM OUT, CAUSES MUCH DAMAGE, COST ... |
| Apr 10, 2010 | FUEL SYSTEM, GASOLINE | TL*THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING APPROXIMATELY 35-40 MPH HE SMELLED A FUEL ODOR... |
| Mar 10, 2010 | FUEL SYSTEM, GASOLINE | TL*THE CONTACT OWNS A 2004 FORD F150 4X4. WHILE DRIVING 57 MPH THE VEHICLE LOST ALL POWER AND SHUT ... |
| Mar 1, 2010 | FUEL SYSTEM, GASOLINE | ON MON. MARCH 1 OF THIS YEAR I WENT TO MY TRUCK, A 2004 FORD F-150 TO GO TO WORK AND IT WOULDN'T STA... |