Fuel System complaints and recalls from NHTSA
Summary
The 2004 Volvo S40 has 6 NHTSA fuel system complaints and 3 fuel system-related recalls.
6
Complaints
3
Recalls
0
Injuries Reported
Data source: National Highway Traffic Safety Administration (NHTSA) · Last updated April 9, 2026
06V137000
FUEL SYSTEM, GASOLINE
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OC...
08V033000
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, M...
03V424000
FUEL SYSTEM, GASOLINE
ON CERTAIN SEDANS AND STATION WAGONS, THERE MAY BE A FUEL LEAK FROM THE FUEL RAIL DUE TO INADEQUATE WELDING.
| Date ↓ | Component | Summary |
|---|---|---|
| May 2, 2014 | FUEL SYSTEM, GASOLINE | TL* THE CONTACT OWNS A 2004 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE ENGINE S... |
| Nov 1, 2010 | FUEL SYSTEM, GASOLINE | TL*THE CONTACT OWNS A 2004 VOLVO S40. WHILE DRIVING APPROXIMATELY 30 MPH, THE CONTACT STATED THAT T... |
| Sep 13, 2010 | FUEL SYSTEM, GASOLINE,POWER TRAIN | VOLVO S40 T5 2004 IS NOT ACCELERATING PROPERLY. RPMS INCREASE DRASTICALLY AND SPEED DOES NOT INCREAS... |
| Aug 24, 2010 | FUEL SYSTEM, GASOLINE | ON CERTAIN VOLVO VEHICLES, INSUFFICIENT SEALING OF THE FUEL PUMP ELECTRONIC MODULE MAY LEAD TO WATER... |
| Mar 3, 2010 | FUEL SYSTEM, GASOLINE | I LIVE IN TEXAS. I OWN A VOLVO. 2004 S-40. APPARENTLY HAVE BEEN SEVERAL RECALLS ON VOLVO S-40'S PERT... |
| Mar 15, 2005 | FUEL SYSTEM, OTHER,ELECTRICAL SYSTEM,VISIBILITY,AIR BAGS,STRUCTURE,LATCHES/LOCKS/LINKAGES | CONSUMER COMPLAINED ABOUT ELECTRICAL PROBLEMS. THE WINDSHIELD WIPERS SUDDENLY CUT ON AND OFF AT TIM... |