Structure complaints and recalls from NHTSA
Summary
The 2004 Hyundai Sonata has 31 NHTSA structure complaints and 0 structure-related recalls.
31
Complaints
0
Recalls
11
Injuries Reported
Data source: National Highway Traffic Safety Administration (NHTSA) · Last updated April 9, 2026
| Date ↓ | Component | Summary |
|---|---|---|
| Jun 10, 2022 | STRUCTURE,UNKNOWN OR OTHER | The front subframe has a hole in it it rusted for some reason and upon research there was a recall o... |
| Apr 1, 2021 | STRUCTURE | TL* THE CONTACT OWNS A 2004 HYUNDAI SONATA. THE CONTACT STATED THAT WHILE AT THE LOCAL DEALER FAULKN... |
| Sep 15, 2017 | STRUCTURE,WHEELS | WORN REAR TIRES PROMPTED PURCHASE OF NEW TIRES. TIRE TECHNICIANS NOTED THAT THE FRAME WAS CRACKED AN... |
| Dec 22, 2016 | STRUCTURE | TL* THE CONTACT OWNS A 2004 HYUNDAI SONATA. WHILE THE VEHICLE WAS UNDERGOING ROUTINE SERVICE, THE TE... |
| Aug 15, 2016 | STRUCTURE | FRONT LOWER CONTROL ARM BROKE DUE TO RUST WHILE BEING DRIVEN. PULLED OFF THE ROAD AND CALLED TOW TRU... |
| Aug 1, 2016 | STRUCTURE | TL* THE CONTACT OWNS A 2004 HYUNDAI SONATA. UPON TAKING THE VEHICLE TO A MECHANIC FOR INSPECTION, IT... |
| Aug 25, 2015 | STRUCTURE | TL* THE CONTACT OWNS A 2004 HYUNDAI SONATA. WHILE A FUEL LINE WAS BEING REPLACED ON THE VEHICLE, THE... |
| Jun 11, 2015 | STRUCTURE | TL* THE CONTACT OWNS A 2004 HYUNDAI SONATA. THE CONTACT STATED THAT THERE WAS PREMATURE RUSTING ON T... |
| Jan 19, 2015 | STRUCTURE | THE CHROME PLATING ON THE INTERIOR DOOR LATCHES IS PEELING OFF CAUSING PASSENGERS TO CUT THEIR HANDS... |
| Oct 1, 2014 | STRUCTURE | TL* THE CONTACT OWNS A 2004 HYUNDAI SONATA. THE CONTACT STATED THAT THE FRAME OF THE VEHICLE WAS COR... |
| Jul 19, 2014 | STRUCTURE | WHEN HAVING MY CAR ALIGNED, A TECHNICIAN SHOWED ME THAT THE RIGHT FRONT SUBFRAME IS RUSTED THROUGH. ... |
| Mar 6, 2014 | STRUCTURE | TL* THE CONTACT OWNS A 2004 HYUNDAI SONATA. THE CONTACT STATED THAT THE SUB FRAME WAS RUSTED ON THE... |
| Dec 5, 2013 | STRUCTURE | TL* THE CONTACT OWNS A 2004 HYUNDAI SONATA. THE CONTACT STATED THAT THE FRONT PASSENGER'S SIDE EXTER... |
| Jun 18, 2013 | STRUCTURE | THIN COATING OF CHROME PEELED/BROKE OFF CAUSING RAZOR SHARP EDGE. MY HAND WAS LACERATED ON THIS HAN... |
| Jan 1, 2013 | STRUCTURE | PAINT IS FALLING OFF AROUND THE EXTERIOR DOOR HANDLES. PASSENGER SIDE DOOR IS RARELY USED AND THIS I... |
| Sep 19, 2012 | STRUCTURE | TL* THE CONTACT OWNS A 2004 HYUNDAI SONATA. THE CONTACT STATED THAT HE DISCOVERED INTERNAL CORROSION... |
| Mar 9, 2012 | STRUCTURE | THE CHROME ON THE INSIDE DOOR HANDLES ARE CRACKING & PEELING. I HAVE CUT MY FINGER TWICE NOW ON THE ... |
| Jun 10, 2011 | STRUCTURE | THE INTERNAL FLOOR ON DRIVER SIDE SHOWS OBVIOUS EROSION FROM NORMAL SALT EXPOSURE IN THE WINTER. D... |
| Oct 2, 2010 | STRUCTURE | INTERIOR CHROME DOOR HANDLE CRACK, CAUSING THE CHROME PLATING TO SEPARATE. AFTER SEPARATION THE HAN... |
| Jul 25, 2010 | STRUCTURE,LATCHES/LOCKS/LINKAGES | CHROME IS PEELING OFF THE INTERIOR DOOR HANDLES CAUSING CUTS TO HANDS/FINGERS ON MY 2004 HYUNDAI SON... |