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Data source: National Highway Traffic Safety Administration

  1. Home
  2. >Ford
  3. >Expedition
  4. >2004
  5. >Structure

2004 Ford Expedition Structure Problems

Structure complaints and recalls from NHTSA

Summary

The 2004 Ford Expedition has 17 NHTSA structure complaints and 0 structure-related recalls.

Problem Areas for the 2004 Ford Expedition

Engine
41
Airbags
41
Brakes
40
Electrical
34
Powertrain
22
Tires
22
Structure
17
Other
16
Speed Control
16
Steering
13
Visibility
11
Suspension
10
Fuel System
4
Seats
4
Seat Belts
3

17

Complaints

0

Recalls

0

Injuries Reported

Data source: National Highway Traffic Safety Administration (NHTSA) · Last updated April 10, 2026

All Structure Complaints

Date ↓ComponentSummary
Jun 10, 2016STRUCTUREFRAME WAS BROKEN AND RIGGED AND PAINTED UNSAFE AND I AM CONCERNED WHEN HE PUTS MY KIDS IN THE CAR IT...
Feb 2, 2016STRUCTURETL* THE CONTACT OWNS A 2004 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS...
Feb 11, 2015STRUCTURETHE FRAME IS RUSTING. SEE PHOTOS. THE BODY IS RUSTING AWAY ALSO THE BRAKE LINES. THE ENTIRE VEHICLE ...
Jul 23, 2014STRUCTUREPAINT FAILURE REF. TSB# 06-25-15 [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATIO...
Apr 7, 2014STRUCTURETL* THE CONTACT OWNS A 2004 FORD EXPEDITION. THE CONTACT STATED THAT UPON INSPECTION, IT WAS FOUND T...
Oct 14, 2012STRUCTUREOBSERVED SIGNIFICANT RUST-THROUGH AND DETERIORATION OF THE BODY STRUCTURE AT THE TWO FRONT BODY TO F...
Sep 22, 2011STRUCTURETL* THE CONTACT OWNS A 2004 FORD EXPEDITION. WHILE DRIVING IN RAINY WEATHER CONDITIONS APPROXIMATELY...
Nov 8, 2010STRUCTUREBUBBLING PAINT ON REAR TAIL GATE. CLEARLY A PAINT PREPARATION ISSUE, OTHERWISE PAINT ON THE REST...
Nov 5, 2009STRUCTURETL* THE CONTACT OWNS A 2004 FORD EXPEDITION. WHILE DRIVING WATER BEGAN POURING FROM THE ROOF CONSOLE...
Jan 1, 2009STRUCTURE1 OWN A 2004 FORD EXPEDITION AND THE ORIGINAL PAINT IS BUBBLING UP ON THE TAILGATE AROUND THE LICEN...
Sep 19, 2008STRUCTURETL* THE CONTACT OWNS A 2004 FORD EXPEDITION. THE CONTACT STATED THAT THERE WAS CORROSION ON THE REAR...
Jun 14, 2008STRUCTURE,UNKNOWN OR OTHERTL* THE CONTACT OWNS A 2004 FORD EXPEDITION. THE PAINT NEAR THE FRONT HOOD, THE REAR LIFT GATE, TH...
Sep 17, 2007STRUCTUREBLACK PLASTIC TRIM MOLDING ON DOORS OF 2004 FORD EXPEDITION ARE FADING. ALL OF THEM ON THE ROAD OF ...
Jul 30, 2007STRUCTUREROOF CANEL RUST, HAD REPAIRED IT 4 TIMES SINCE 2007. FORD IS UNWILLING TO TAKE OWNERSHIP OF THE DEF...
Mar 1, 2007STRUCTUREPAINT PEELING,CREATING CORROTION ON THE ROOF. *TR
Feb 25, 2005STRUCTURE,ELECTRICAL SYSTEMTL*THE CONTACT OWNS A 2004 FORD EXPEDITION. THE CONTACT STATED THAT THE RADIO LIGHT HAS BEEN ILLUMI...
Apr 28, 2004STRUCTURETHE 2004 FORD EXPEDITION IS BUILT TOO LOW TO SAFELY TAKE OFF ROAD. BECAUSE OF ITS LACK OF CLEARANCE...

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