Engine complaints and recalls from NHTSA
Summary
The 2004 Ford Excursion has 25 NHTSA engine complaints and 0 engine-related recalls.
25
Complaints
0
Recalls
0
Injuries Reported
Data source: National Highway Traffic Safety Administration (NHTSA) · Last updated April 9, 2026
| Date ↓ | Component | Summary |
|---|---|---|
| Oct 23, 2014 | ENGINE | REPEATEDLY EJECTS SPARK PLUGS FROM CYLINDER HEAD. *TR |
| Nov 27, 2013 | ENGINE | ON 11/26/13 DRIVING BACK FROM ATLANTA HEADING SOUTH LEAVING THE FLORIDA WELCOME CENTER ON I-75, 4 MI... |
| Oct 1, 2012 | ENGINE | TL* THE CONTACT OWNS A 2004 FORD EXCURSION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 T... |
| Jun 20, 2012 | ENGINE | VEHICLE ENGINE EJECTS SPARK PLUG FROM CYLINDER HEAD. *TR |
| Apr 6, 2012 | ENGINE AND ENGINE COOLING | THE HOSE FROM THE TURBO TO THE INTAKE COOLER WILL BLOW OFF AND CAUSE PRESSURE LOSS. WHEN TOWING A T... |
| Sep 28, 2011 | ENGINE AND ENGINE COOLING | TL* THE CONTACT OWNS A 2004 FORD EXCURSION. THE CONTACT STATED THAT UPON STARTING THE VEHICLE, A LAR... |
| Jul 22, 2010 | ENGINE AND ENGINE COOLING | TL* THE CONTACT OWNS A 2004 FORD EXCURSION. THE CONTACT STATED WHEN DRIVING AT 50 MPH, THE VEHICLE W... |
| Jul 15, 2010 | ENGINE AND ENGINE COOLING | TL* THE CONTACT OWNS A 2004 FORD EXCURSION. WHILE HAVING THE VEHICLE SERVICED FOR ROUTINE MAINTENAN... |
| Feb 23, 2010 | ENGINE AND ENGINE COOLING,FUEL SYSTEM, DIESEL | 2004 FORD EXCURSION DIESEL WITH 6.0 ENGINE. THE ENGINE IS CRAP. THE FUEL INJECTORS ARE BAD IT'S A KN... |
| Nov 28, 2009 | ENGINE AND ENGINE COOLING | TL*THE CONTACT OWNS A 2004 FORD EXCURSION. THE CONTACT STATED THAT THE TURBO CHARGER ON THE DIESEL E... |
| Oct 26, 2009 | ENGINE AND ENGINE COOLING | MY 2004 FORD EXCURSION THREW A SPARK PLUG FROM THE CYLINDER HEAD LAST WEEK. THIS CAUSED ME TO LEAVE ... |
| Oct 12, 2009 | ENGINE AND ENGINE COOLING | TL* THE CONTACT REPORTED THAT THE EXHAUST IS GOING INTO THE 2004 FORD EXCURSION. THIS HAS BEEN HAPPE... |
| Jan 12, 2009 | ENGINE AND ENGINE COOLING | MY 2004 FORD EXCURSION JUST EJECTED A SPARK PLUG AND IT'S THREADED BUSHING. THIS IS A FACTORY DEFECT... |
| Sep 18, 2008 | ENGINE AND ENGINE COOLING | 2004 FORD EXCURSION V-10. COME TO A STOP AND THE TACH SHOWS NORMAL 650-700 RPM, AND WITHIN A FEW SEC... |
| Aug 26, 2008 | ENGINE AND ENGINE COOLING | THIS VEHICLE HAS BEEN SERVICED COUNTLESS TIMES FOR STALLING. EACH TIME THE DEALER HAS REPLACED THE ... |
| May 22, 2008 | ENGINE AND ENGINE COOLING | TL*THE CONTACT OWNS A 2004 FORD EXCURSION. WHILE DRIVING APPROXIMATELY 25 MPH, IDLING, OR PARKED, T... |
| Jan 27, 2007 | ENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM | TL*THE CONTACT OWNS A 2004 FORD EXCURSION. WHILE DRIVING BETWEEN 35-40 MPH, THE VEHICLE STALLED AND... |
| Oct 1, 2006 | ENGINE AND ENGINE COOLING | DT*: THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS, THE ENGINE STALLED WITHOUT WARNING. THE VEHIC... |
| Feb 5, 2005 | ENGINE AND ENGINE COOLING | MY VEHICLE'S ENGINE WILL SURGE AND STALL. SOMETIMES BOTH THINGS WILL HAPPEN ON A GIVEN DAY OR JUST ... |
| Nov 1, 2004 | ENGINE AND ENGINE COOLING | TRUCKS MOTOR CUTS OUT LOSING POWER AT DIFFRENT TIMES. WE HAVE BEEN CROSSING INTERSECTIONS AND PULLIN... |