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Data source: National Highway Traffic Safety Administration

  1. Home
  2. >Chevrolet
  3. >Express
  4. >2004
  5. >Fuel System

2004 Chevrolet Express Fuel System Problems

Fuel System complaints and recalls from NHTSA

Summary

The 2004 Chevrolet Express has 5 NHTSA fuel system complaints and 1 fuel system-related recall.

Problem Areas for the 2004 Chevrolet Express

Brakes
15
Other
7
Steering
6
Fuel System
5
Structure
4
Engine
4
Visibility
3
Seat Belts
3
Airbags
3
Powertrain
3

5

Complaints

1

Recalls

0

Injuries Reported

Data source: National Highway Traffic Safety Administration (NHTSA) · Last updated April 9, 2026

Fuel System Recalls

12V388000

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

General Motors (GM) is recalling certain model year 2003-2004 Chevrolet Express and GMC Savana vehicles, equipped with a left side cargo door, and ori...

All Fuel System Complaints

Date ↓ComponentSummary
Apr 24, 2013FUEL SYSTEM, GASOLINETL* THE CONTACT OWNS A 2004 CHEVROLET EXPRESS 3500. THE CONTACT STATED THAT THE FUEL TANK PIPE WAS S...
Jul 24, 2011FUEL SYSTEM, GASOLINEGASOLINE AND GASOLINE VAPOR WAS ESCAPING FROM THE FUEL FILLER PIPE LEADING TO THE FUEL TANK ON A 200...
Jul 12, 2011FUEL SYSTEM, GASOLINEDANGEROUS AS GAS TANK RUSTED THROUGH ON TOP AND LEFT SIDE AFTER ONLY ROUGLY 100,000 MILES. *TR
Jul 20, 2005FUEL SYSTEM, GASOLINEOUR 2004 CHEVY EXPRESS VAN STALLED SERVERAL(12) TIMES WITHIN A 14 MILE DISTANCE ON THE INTERSTATE IN...
Jul 1, 2005FUEL SYSTEM, GASOLINETHREE TIMES OUR VEHICLE ENGINE HAS ABRUPTLY STOPPED RUNNING IN CROWDED INTERSTATE TRAFFIC, ENDANGERI...

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2004 Chevrolet Express Full Report→All Chevrolet Models→