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Data source: National Highway Traffic Safety Administration

  1. Home
  2. >Volvo
  3. >s60
  4. >2004

2004 Volvo s60 Safety Report

Recalls, complaints, and safety data from NHTSA

The 2004 Volvo s60 has 6 recalls, 198 complaints.

6

Recalls

198

Complaints

N/A

Safety Rating

Data source: National Highway Traffic Safety Administration (NHTSA) · Last updated April 9, 2026

Recalls

21V766000

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deploy...

10V566000

EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY O...

09V483000

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED ...

07E023000

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11...

07V226000

ENGINE AND ENGINE COOLING

ON CERTAIN PASSENGER VEHICLES, THE FUEL PRESSURE SENSOR LOCATED ON THE LEFT END OF THE FUEL RAIL MAY, AT TIMES, TRANSMIT INCORRECT SIGNAL REGARDING TH...

04V029000

STEERING:LINKAGES

ON CERTAIN PASSENGER VEHICLES, THE FRONT CONTROL ARMS MAY NOT HAVE BEEN MANUFACTURED CORRECTLY AND, AS A RESULT, THE STUD AND NUT THAT SECURE THE ARM ...

Safety Ratings

Overall

Not Rated

Front Crash

Not Rated

Side Crash

Not Rated

Rollover

★★★★★

Rating for: 2004 Volvo S60 4-DR. w/SAB

Top Complaint Categories

ENGINE AND ENGINE COOLING
46
FUEL SYSTEM, GASOLINE
20
FUEL/PROPULSION SYSTEM
12
ENGINE
11
SEATS
10
ELECTRICAL SYSTEM
9
POWER TRAIN
9
TIRES
8

Problems by Component

Engine73Fuel System28Electrical16Other15Powertrain12Seats10Steering9Tires9Speed Control7Brakes6Airbags5

Explore More

All Volvo ModelsCompare s60Vehicles with Zero RecallsView All Makes

All Complaints

Date ↓ComponentSummary
Jul 8, 2024ELECTRICAL SYSTEM,AIR BAGS,ENGINE2004 VOLVO S60 PURCHASED THE CAR USED IN SEPT 04. On 7/8/24 STRANDED AT 7-11 CAR WOULDN'T START. AC...
Nov 27, 2022FUEL/PROPULSION SYSTEMStarting Sunday November 27 my car started dripping gasoline on the floor, on the driver side near t...
Apr 1, 2021ELECTRICAL SYSTEMThe contact owns a 2004 Volvo S60. The contact stated that while operating the vehicle, the instrume...
Mar 7, 2021SEATSDRIVING HOME FROM CHURCH,, SMOKE STARTED COMING FROM THE DRIVERS SEAT,FROM THE HEATED SEAT. BURNED ...
Nov 1, 2020SEAT BELTSYES MY PASSENGER SIDE SEAT BELT JUST RANDOMLY LOCKED UP. MY CAR HAS NEVER BEEN IN ANY CRASHES I DIDN...
Oct 2, 2020AIR BAGS,STRUCTUREMY SON WAS IN A SIDE IMPACT COLLISION ON THE PASSENGER SIDE OF HIS 2004 VOLVO S60. HE WAS IN A RURAL...
Mar 20, 2020AIR BAGS,FUEL/PROPULSION SYSTEMRECALL AIRBAGS- FUEL GAUGE GOES UP AND DOWN NEVER REGISTERS CORRECTLY
Mar 3, 2020SERVICE BRAKES, AIR,AIR BAGSTL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED WHILE ATTEMPTING TO MAKE A LEFT TURN, ANOT...
Nov 1, 2018ENGINETL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE STATIONARY, THE ENGINE CAUGHT F...
Jan 1, 2018SEATSHEATED SEAT SHORTED WHEN TURNED ON ON DRIVERS SIDE AND BURNED ME WHILE DRIVING.
Oct 30, 2017ENGINECAR IS VOLVO S60 2004 TRIM 2.4 4 DOOR SEDAN FWD HAS 90317 MILES ON IT. FROM LAST FEW WEEKS WHEN I...
Oct 15, 2017STEERING,ENGINE,FUEL/PROPULSION SYSTEMIN STOP AND GO TRAFFIC, MY FOOT WAS ON THE BRAKE TO SLOW DOWN. I TOOK MY FOOT OFF THE BRAKE AND STEP...
Sep 8, 2017FUEL/PROPULSION SYSTEMENGINE STALLS....MULTIPLE TIMES
Jul 12, 2017STEERING,FUEL/PROPULSION SYSTEMI JUST RECENTLY WENT TO A DEALER FOR A GAS FUEL LEAK. THEY NOTICED A CRACK IN THE HOLDER. THE MECHAN...
Jul 7, 2017ELECTRICAL SYSTEMTL* THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE STALLED AND W...
Jun 16, 2017ENGINETL* THE CONTACT OWNS A 2004 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH...
Oct 11, 2016FUEL/PROPULSION SYSTEMGASOLINE FILL OVERFLOWS FREQUENTLY WHEN PUTTING IN FUEL, REGARDLESS OF AMOUNT OF FUEL ALREADY IN THE...
Jun 18, 2016ENGINE,FUEL/PROPULSION SYSTEMCAR STALLED WHILST BREAKING
Jan 6, 2016FUEL/PROPULSION SYSTEMFUEL PUMP LEAKED. SMELL GAS. SCARED IT MAY CATCH FIRE. EXPENSIVE REPAIR. VOLVO IS REFUSING TO HONOR ...
Dec 2, 2015ELECTRICAL SYSTEM,ENGINETL* THE CONTACT OWNS A 2004 VOLVO S60. WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE STALLED AND THE ...